Stage 1 | Process Evaluation & Preparation • Upload the 3D fitting model to JSWAY’s JS-CAM digital-twin platform; the system instantly detects collisions, chatter and thermal drift and delivers an executable tool-path template. • JSWAY’s custom profile collet clamps the outer diameter, inner bore, thread and side holes in one setup, eliminating secondary datums and guaranteeing first-piece success.
Stage 2 | Bar Feeding • JSWAY’s intelligent bar feeder seamlessly feeds stainless bars into the main spindle while the sub-spindle clamps the opposite end, keeping long, slender workpieces rock-steady. • Optional JSWAY “zero-mark” soft jaws ensure cut-off faces are blemish-free, removing the need for extra finishing.
Stage 3 | Rough & Finish Turning • High-speed roughing on the main spindle is mirrored by simultaneous boring on the sub-spindle. Real-time probing feeds data to the cloud AI, which automatically fine-tunes tool offsets for consistent thread-root diameters. • JSWAY’s micro-mist coolant system cools efficiently and cleanly, extending tool life significantly.
Stage 4 | Internal Threading • JSWAY’s self-developed whirlwind-milling unit handles variable lead compensation, effortlessly coping with stainless-steel spring-back. • Tool wear is predicted via spindle-load curves; the JSWAY App pushes instant tool-change alerts with zero unplanned downtime.
Stage 5 | Angled Seal Holes & Lock Flats • Simultaneous Y/B-axis motion machines the O-ring seal holes and lock flats in one pass, minimizing tool changes and air cuts. • JSWAY’s laser sensor inspects hole diameter and depth on the fly, logging data for full batch traceability.
Stage 6 | Precision Boring & Deburring • A precision boring bar finishes the inner bore to sealing-grade surface quality; the sub-spindle brush lightly sweeps the exit, removing micro-burrs in one go. • A 360° vision system performs full-surface inspection, automatically sorting good parts into anti-static bins.
Stage 7 | Cut-Off & Final Handling • The sub-spindle grips the finished end while JSWAY’s patented low-vibration cut-off blade delivers a bright, burr-free surface—no secondary polishing required. • Finished parts drop into anti-static bins, are counted, labeled and ready for immediate dispatch.
JSWAY Commitment • Process evaluation, first-piece trial cuts and remote diagnostics are all complimentary. • JSWAY Process Cloud permanently stores cutting parameters and quality data, enabling zero-trial restarts for repeat orders. Choose JSWAY and turn every AI liquid-cooling fitting into a profit accelerator for your business.
